Best Price Industrial Toilet Paper Making Machine Maker

Toilet paper subsequent processing equipment" is the precise term for the machinery that takes the large, parent jumbo rolls produced by the tissue paper machine and converts them into the finished, packaged product you see on store shelves.

1. Rewinding and Embossing Line

This is the first and most complex stage of subsequent processing.

• Unwind Stands:

  • Function: To hold and steadily feed the jumbo rolls into the machine. For 2-ply production, two or more unwind stands are used simultaneously.

  • Key Feature: Often equipped with an automatic splicing system. This allows a new jumbo roll to be taped to the end of an expiring roll without stopping the machine, enabling continuous, high-speed production.

• Embossing Unit:

  • Function: Passes the paper through two engraved steel rollers that press (emboss) a pattern onto it.

  • Purpose:

    1. Aesthetics: Adds a decorative design (e.g., waves, diamonds, flowers).

    2. Softness & Bulk: Breaks down the paper structure slightly, making it feel softer and bulkier.

    3. Ply Bonding: Creates points for gluing in 2-ply products.

• Ply Bonding Unit (for 2-ply):

  • Function: Applies a thin, precise amount of adhesive (glue) to one ply before it is combined with the second ply.

  • Process: The glue is applied at the embossed points, which "spot-welds" the plies together without making the paper stiff.

• Perforating Unit:

  • Function: Creates the tear-off lines between sheets.

  • How it works: A small, sharp blade wheel presses against the paper web to create a line of perforations.

• Rewinding Drum:

  • Function: The core of the rewinder. It winds the embossed, perforated, and (if applicable) multi-layered paper onto a long cardboard tube.

  • Process: The machine winds the paper to a precise diameter and then automatically cuts and transfers the paper to a new empty tube, creating a continuous "log" of toilet paper.

2. Log Sawing Machine

• Function: To cut the long, continuous logs produced by the rewinder into individual, consumer-sized toilet rolls.

• How it works: The log is fed into the machine, and a bank of synchronized circular saw blades cuts it into multiple rolls in a single pass. A 2-meter long log, for example, can be cut into 10-15 individual rolls.

3. Packaging Line

This is the final stage, which can vary in complexity from simple to fully automated.

• Roll Wrapping Machine:

  • Function: Automatically wraps individual rolls or multi-roll packs (e.g., 4-packs, 9-packs) in plastic film (e.g., polypropylene or polyethylene) or paper.

  • Process: The roll is picked up, placed into a sleeve of film, and the ends are heat-sealed to create a tight, hygienic, and tamper-evident package.

• Labeling & Boxing Equipment:

  • Function: To collate the wrapped rolls into larger retail cases.

  • Process:

    1. Grouping: Wrapped rolls are grouped into the final sale count (e.g., 4, 9, 12, 24 rolls).

    2. Cartoning: The group is automatically or semi-automatically placed into a cardboard carton.

    3. Sealing: The carton flaps are glued or taped shut.

  • Optional: A case erector can automatically form the cartons from flat blanks, and a palletizer can stack the finished cases onto a pallet for shipping.