Machine for the Production of Paper Cores (Inner Diameter: 30~200mm, Thickness: 1~15mm)
A paper core production machine is an essential piece of industrial equipment used in the manufacturing of cylindrical cardboard cores widely utilized in industries such as paper rolling, textile, adhesive tape, and packaging. This specific machine is designed to produce paper cores with an inner diameter ranging from 30mm to 200mm and a wall thickness between 1mm and 15mm, making it highly versatile for various applications.
The machine operates through a precise winding process, where multiple layers of kraft paper or other paper materials are spirally wound around a mandrel. The mandrel can be adjusted to accommodate different inner diameters within the specified range. High-tension control systems ensure consistent winding pressure, resulting in cores with uniform thickness and high structural integrity. The thickness of the core is precisely controlled by adjusting the number of paper layers and the winding tension, allowing customization from 1mm to 15mm.
Equipped with an automatic cutting system, the machine can cut the continuous paper tube into predetermined lengths with high accuracy. Advanced models feature PLC (Programmable Logic Controller) control systems and touch screen interfaces, enabling operators to set parameters such as core length, diameter, and production speed with ease. This ensures high efficiency, repeatability, and minimal material waste.
The machine is typically constructed from durable materials like stainless steel and heavy-duty alloy, ensuring long-term stability and resistance to wear. It also includes safety features such as emergency stops, protective covers, and overload protection.
With a production capacity that can reach hundreds of cores per hour, this machine is ideal for medium to high-volume manufacturing environments. Its flexibility, precision, and reliability make it a valuable asset for businesses requiring customized paper cores for rolls of film, paper, foil, or textile materials.
Moreover, the machine supports eco-friendly production, as it uses recyclable paper materials and consumes relatively low energy. Regular maintenance and proper operation ensure long service life and consistent product quality.
Technical Parameters | Control System | ||
Number of winding paper layers | 3-21 layers | PLC Controller | Delta Brand |
Maximum coil diameter | 200mm | HMI | Color touch screen |
Minimum coil diameter | 30mm | Program Version | HT/4.0 |
Maximum coil thickness | 12 mm | Frequency Converter | Shenzhen EasyDrive |
Minimum coil thickness | 1mm | Actuators (contactors, etc.) | China Chint Products |
Core mold fixing method | Flange tightening | Signal components (photoelectric switches, etc.) | Omron Products |
Winding head | Two head single belt | Pneumatic Components | Hengyi Products |
Cutting method | Single blade cutting | Angle adjustment motor | Cazenove |
Gluing method | Single/double-sided gluing | Synchronous control | X-axis servo screw |
Fixed length method | Encoder pulse fixed length | Synchronous tracking pipe cutting system | Servo synchronous tracking multi-knife cutting |
Number of operators | 1-2 people | ||
Hose reel speed | 3-30 m/min | Equipped with equipment | |
Input Power | 380V three-phase four-wire customization | Automatic pipe rack | have |
Standard sizes | Belt diagonal | electric | |
Host size: length × width × height | 4500mm × 1800mm × 1750mm | Belt tension adjustment | Automatic adjustment |
Floor space: length × width | 18m × 8m | Mainframe swing angle | automatic |
Hub height | 400mm | Automatic glue supply | Air-operated diaphragm pumps |
Minimum wheelbase | 750mm | Automatic lubrication of paper tape | automatic |
Maximum wheelbase | 950mm | Tension adjustment | Mechanical adjustment |
Total mass | 3200kg | Paper holder type | Overall paper holder |
monitor rate | 15 KW | Included accessories | |