Introduction to the NRC200 Spiral Paper Tube Core Forming Machine
The NRC200 Spiral Paper Tube Core Forming Machine is a high-performance, precision-engineered solution designed for the continuous production of spiral-wound paper tubes used in various industrial applications such as textiles, printing, packaging, and paper converting. With an inner diameter range of 30 to 200 mm and a wall thickness adjustable from 1 to 16 mm, this machine offers exceptional versatility to meet diverse customer requirements.
Built with advanced technology, the NRC200 ensures stable and efficient operation. It features a servo motor driver system that provides precise control over speed, tension, and winding accuracy. The servo-driven mechanism enhances response times, reduces energy consumption, and maintains consistent product quality even during high-speed production. This level of control is critical for achieving uniform wall thickness and dimensional accuracy across different tube specifications.
The machine is equipped with a CNC (Computer Numerical Control) controller, enabling automated operation and easy setup. Operators can input specific parameters such as tube diameter, length, and thickness directly via the user-friendly interface. The CNC system automatically adjusts the machine settings, minimizing manual intervention and reducing the risk of errors. It also supports data storage for frequently used configurations, allowing quick changeovers between production runs and improving overall efficiency.
The spiral winding process involves feeding multiple layers of paper or kraft paper at controlled angles and tensions, which are then glued and wound around a mandrel to form a continuous tube. The NRC200 supports a wide range of raw materials and can produce tubes with excellent structural integrity, smooth surfaces, and high load-bearing capacity.
Additional features include real-time monitoring, fault diagnostics, and emergency stop functions, ensuring safe and reliable operation. The robust construction and use of high-quality components guarantee long service life and minimal maintenance.
In summary, the NRC200 Spiral Paper Tube Core Forming Machine combines flexibility, precision, and automation to deliver high-quality paper cores efficiently. Its wide processing range, servo motor drive, and CNC control make it an ideal choice for modern manufacturing environments seeking productivity and consistency.
Technical Parameters | Control System | ||
Number of winding paper layers | 3-26 layers | PLC Controller | Delta Brand |
Maximum coil diameter | 200mm | HMI | Color touch screen |
Minimum coil diameter | 30mm | Program Version | HT/4.0 |
Maximum coil thickness | 16 mm | Frequency Converter | Shenzhen EasyDrive |
Minimum coil thickness | 1mm | Actuators (contactors, etc.) | China Chint Products |
Core mold fixing method | Flange tightening | Signal components (photoelectric switches, etc.) | Omron Products |
Winding head | Two head single belt | Pneumatic Components | Hengyi Products |
Cutting method | Single blade cutting | Angle adjustment motor | Cazenove |
Gluing method | Single/double-sided gluing | Synchronous control | X-axis servo screw |
Fixed length method | Encoder pulse fixed length | Synchronous tracking pipe cutting system | Servo synchronous tracking multi-knife cutting |
Number of operators | 1-2 people | ||
Hose reel speed | 3-30 m/min | Equipped with equipment | |
Input Power | 380V three-phase four-wire customization | Automatic pipe rack | have |
Standard sizes | Belt diagonal | electric | |
Host size: length × width × height | 4500mm × 1800mm × 1750mm | Belt tension adjustment | Automatic adjustment |
Floor space: length × width | 18m × 8m | Mainframe swing angle | automatic |
Hub height | 400mm | Automatic glue supply | Air-operated diaphragm pumps |
Minimum wheelbase | 750mm | Automatic lubrication of paper tape | automatic |
Maximum wheelbase | 950mm | Tension adjustment | Mechanical adjustment |
Total mass | 3200kg | Paper holder type | Overall paper holder |
monitor rate | 15 KW | Included accessories | |