NRC Toilet Paper Making Machine Equipment From China For Small Business

Toilet Paper Subsequent Processing Equipment refers to the series of machines that come after the main paper machine (which

produces the large parent rolls or jumbo rolls). These machines convert the bulk rolls into finished, market-ready toilet paper products.

This stage is also known as converting or downstream processing.

Processing:

1. Reel Stand / Unwinder

● Function: Holds and feeds the large jumbo roll (parent roll) into the processing line.

● Features:

○ Automatic roll changeover (zero-speed splicing)

○ Tension control systems

○ Core chucks with pneumatic or hydraulic expansion

2. Log Saw / Cutting Machine

● Function: Cuts the continuous toilet paper web into individual roll lengths (logs).

● Types:

○ Rotary shear cutters: High speed, clean cuts

○ Guillotine cutters: For lower speed or thicker ply

● Precision: Can cut to exact lengths (e.g., 100 mm, 120 mm per roll)

3. Core Inserting Machine

● Function: Inserts cardboard or paper cores into the center of each cut log.

● Automation:

○ Vibratory bowl feeders for cores

○ Servo-driven insertion mechanisms

● Speed: Matches line speed (up to 1,000+ rolls per minute)

4. Winding Machine (Rewinder / Finishing Rewinder)

● Function: Winds the cut logs around cores to form tight, uniform rolls.

● Types:

○ Single-station: Simpler, lower output

○ Multi-station turret rewinders: High speed, continuous operation

● Control: Adjustable torque and tension for consistent roll firmness

5. Embossing Unit (Optional but Common)

● Function: Presses patterns into the paper to improve softness, absorbency, and visual appeal.

● Configurations:

○ Steel-on-steel or steel-on-elastomer rollers

○ Custom patterns (flowers, dots, brand logos)

● Multi-ply embossing: Aligns and bonds multiple plies together

6. Perforating Machine

● Function: Adds tear perforations between sheets (if selling as multi-sheet rolls).

● Adjustable: Perforation spacing based on sheet length (e.g., 10 cm per sheet)

7. Packaging Equipment

This stage wraps and bundles the finished rolls.

a. Individual Wrapping Machine

● Wraps each roll in plastic film (PP, PE) or paper

● Uses heat sealing or adhesive

● Options: Transparent, printed, or colored film

b. Multipack Packaging Machine

● Groups rolls (e.g., 4, 6, 12) into bundles

● Uses shrink film, stretch film, or paper wrap

● Shrink tunnels for tight packaging

c. Case Packer / Cartoner

● Loads packaged rolls into cardboard boxes

● Can be automatic or semi-automatic

● Integrates with labeling systems

8. Accumulators and Conveyors

● Buffer systems to balance line speed between machines

● Belt or roller conveyors move rolls between stages

9. Control & Monitoring Systems

● PLC (Programmable Logic Controller): Central control

● HMI (Human-Machine Interface): Touchscreen for operation

● Sensors: Monitor roll diameter, tension, misfeeds, and downtime

Typical Layout of Subsequent Processing Line:

Jumbo Roll → Unwinder → Embossing → Perforating → Log Saw → Core Inserting → Winding →

Inspection → Individual Wrapping → Multipack → Case Packing → Palletizing