How to Produce Spiral Paper Tube Making Machine

Complete Production Process

1. Raw Material Preparation & Component Processing

   High-quality steel profiles, precision bearings, servo motors, and PLC control modules are selected as base materials. Metal parts undergo cutting, stamping, grinding, and welding to form frames, winding shafts, cutter holders, and transmission components, ensuring dimensional accuracy and mechanical strength.
2. Assembly of Core Mechanisms

• Unwinding unit: Install tension control and deviation correction systems for stable paper feeding.

• Gluing system: Equip precision glue applicators to ensure uniform coating and controllable glue volume.

• Spiral winding module: Assemble rotating mandrels and angle adjustment components to form stable spiral winding channels.

• Cutting unit: Integrate CNC tracking cutters for fixed-length cutting with flat, burr-free ends.

3. Electrical Control System Integration

   Connect PLC, touchscreen, servo drives, and sensors to realize automated coordination of feeding, gluing, winding, curing, and cutting. Parameter settings such as diameter, wall thickness, and length can be adjusted flexibly on the interface.
4. Commissioning, Testing & Quality Control

   Conduct no-load and load tests to verify winding stability, cutting precision, and operational reliability. Check for noise, temperature rise, and glue bonding effects; only qualified units enter painting, packaging, and delivery.

Core Performance Advantages

• High Precision & Stability: Servo drive and spiral angle control ensure consistent inner diameter, wall thickness, and roundness, with tolerance controlled within ±0.1mm.

• High Efficiency & Energy Saving: Continuous automatic production with adjustable speed; optimized transmission reduces energy consumption and lowers operating costs.

• Wide Compatibility: Supports various paper types (kraft paper, coated paper) and customizable specifications (diameter approx. 20–200mm, length 100–6000mm).

• User-Friendly & Safe: Simple operation interface, safety interlocks, and low maintenance requirements, suitable for 1–3 workers to operate.

• Durable Structure: Heavy-duty frame and wear-resistant parts ensure long service life under continuous production conditions.

Main Industrial Applications

• Textile Industry: Yarn tubes, DTY/POY cores for filament winding.

• Packaging & Printing: Cores for adhesive tapes, BOPP films, labels, and protective packaging tubes.

• **Paper & Daily Chemicals: Toilet paper/kitchen towel cores and tissue roll tubes.

• Industrial & Electronics: Protective tubes, cable cores, and hardware packaging sleeves.

• Sustainable Manufacturing: Recyclable paper tube solutions replacing plastic/metal cores for eco-friendly production lines.