Cardboard Tubes Manufacturing Winding Machine | Industrial Paper Core Making Machine

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Type Spiral Paper Tube Machine

Model NRC200

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DetailTechnical Parameter

Cardboard Tubes Manufacturing Winding Machine for Packaging Industry

1. Overview

Cardboard tubes are indispensable consumables in the global packaging and converting industry, widely applied in toilet paper rolls, adhesive tape cores, plastic film cores, textile roll cores, label rolls, and industrial protective packaging sleeves. The cardboard tube manufacturing winding machine is professional core production equipment designed for mass production of high-strength, high-precision paper tubes. It efficiently converts raw kraft paper, linerboard, and recycled paper materials into standard and custom cardboard tubes, supporting diversified production needs for packaging factories, tissue manufacturers, textile plants, and tape processing enterprises.

Adopting advanced multi-layer winding and automatic gluing technology, this industrial paper tube winder realizes fully automated tube forming, winding, and fixed-length cutting. With intelligent PLC control and humanized operation design, the equipment features stable operation, low material loss, flexible parameter adjustment, and excellent finished product consistency, becoming the preferred core equipment for modern cardboard tube production lines.

2. Working Principle & Production Process

The cardboard tube winding machine completes continuous and standardized paper tube manufacturing through a fully automated integrated workflow, with every production link precisely controlled to ensure product quality stability:

First, multiple layers of raw paper strips are automatically fed and precisely calibrated by the deviation correction system to avoid offset and wrinkling. The intelligent gluing unit evenly coats eco-friendly adhesive between each paper layer to enhance bonding tightness and structural compression resistance. Then, the paper strips are tightly and uniformly wound around the high-precision rotating mandrel. After reaching the preset wall thickness and layer standard, the equipment automatically performs fixed-length cutting through high-speed precision saw blades.

Equipped with mature PLC and HMI human-machine interaction system, the machine allows operators to freely adjust core diameter, tube length, winding speed, and paper layer quantity. All production parameters are digitally controlled, effectively avoiding manual operation errors and realizing high-precision, repeatable batch production.

3. Core Features

Strong Production Versatility: Supports the production of cardboard tubes with different specifications, covering small-diameter tape cores, medium-sized tissue paper cores, and large-diameter industrial film and textile cores. It can flexibly switch production standards to meet diverse market customization demands.
Intelligent Automatic Control: Full-process automated operation from paper feeding, gluing, winding to cutting. The digital control system realizes precise parameter adjustment, greatly reducing manual intervention and improving production efficiency.
Stable & Reliable Quality: Equipped with automatic tension control and web guiding correction devices. The produced paper tubes feature uniform wall thickness, smooth inner and outer surfaces, high roundness, and strong compression resistance, without deformation or layer separation.
High Production Efficiency: Optimized mechanical transmission structure supports high-speed continuous winding operation. It minimizes equipment downtime and material waste, effectively improving factory output and batch production capacity.
Eco-Friendly & Energy-Saving: Compatible with environmentally friendly water-based adhesives and recycled paper raw materials, conforming to the green development trend of the packaging industry. Equipped with energy-efficient motors, it reduces power consumption and operating noise.
Easy Operation & Maintenance: Intuitive touch-screen operation interface, simple parameter setting and equipment debugging. The modular structure design simplifies daily maintenance and fault troubleshooting, reducing later operation costs.
Fast Specification Switching: Supports quick adjustment of tube size, wall thickness and length, realizing rapid switching of different product specifications and adapting to multi-variety order production.

4. Product Applications

The high-quality cardboard tubes produced by this winding machine are widely used in multiple industries worldwide, with strong market applicability:

Packaging industry: Adhesive tape cores, plastic film cores, protective paper tube sleeves
Tissue industry: Toilet paper rolls, kitchen paper roll core tubes
Textile industry: Textile fabric winding cores, yarn roll paper tubes
Printing & labeling industry: Label roll cores, packaging paper winding tubes
Industrial manufacturing: Various industrial winding and supporting paper cores

5. Product Advantages

Stable Batch Consistency: Digital unified parameter control eliminates quality differences caused by manual operation, ensuring uniform quality of each batch of paper tubes.
Wide Market Adaptability: Customizable specifications and diverse production capabilities meet the needs of small-batch customized orders and large-batch mass production.
Durable Equipment: Heavy-duty welded frame and wear-resistant accessories reduce vibration during operation and extend equipment service life.
Green & Compliant: Matches global environmental protection standards, supports recycled materials and eco-friendly adhesives, helping enterprises complete green production upgrades.

6. FAQs

Q1: What raw materials can this cardboard tube winding machine process?

This machine is compatible with kraft paper, linerboard, test liner and recycled paper rolls of conventional grammage. It supports multi-layer composite winding and can adjust paper layers and glue amount according to the required tube hardness and wall thickness.

Q2: What sizes of cardboard tubes can the machine produce?

It supports fully customized production of paper tube inner diameter, wall thickness and length. It can produce small tape cores, medium tissue paper cores and large industrial film/textile cores to meet different industry specification requirements.

Q3: What kind of adhesive does the equipment use?

The machine is matched with environmentally friendly water-based adhesive, which is non-toxic, odorless, safe and compliant. It has strong bonding force, no layer separation, and meets global packaging environmental protection standards.

Q4: Is the machine suitable for novice factory operators?

Yes. Equipped with intelligent PLC touch screen control, the operation logic is simple and clear. Workers can master parameter setting, production monitoring and daily operation after simple training.

Q5: Can the equipment support customized configuration?

We support personalized configuration upgrades, including automatic glue circulation system, paper deviation correction device, tube end trimming, automatic stacking and discharging functions, meeting high-standard production needs.

Q6: Is the machine voltage customizable for different countries?

The standard configuration is 380V 50Hz three-phase power supply. We can customize voltage and frequency according to local power grid standards in Southeast Asia, Africa, South America and other regions to adapt to local production conditions.

Q7: What after-sales services are provided?

We provide complete English operation manuals, electrical drawings and remote technical support. On-site installation, commissioning and worker training services are available. The equipment enjoys a professional warranty and lifelong after-sales consultation service.

7. Package and delivery

Technical Parameters		Control System
Number of winding paper layers	3-21 layers	PLC Controller	Delta Brand
Maximum coil diameter	200mm	HMI	Color touch screen
Minimum coil diameter	30mm	Program Version	HT/4.0
Maximum coil thickness	12 mm	Frequency Converter	Shenzhen EasyDrive
Minimum coil thickness	1mm	Actuators (contactors, etc.)	China Chint Products
Core mold fixing method	Flange tightening	Signal components (photoelectric switches, etc.)	Omron Products
Winding head	Two head single belt	Pneumatic Components	Hengyi Products
Cutting method	Single blade cutting	Angle adjustment motor	Cazenove
Gluing method	Single/double-sided gluing	Synchronous control	X-axis servo screw
Fixed length method	Encoder pulse fixed length	Synchronous tracking pipe cutting system	Servo synchronous tracking multi-knife cutting
Number of operators	1-2 people
Hose reel speed	3-30 m/min	Equipped with equipment
Input Power	380V three-phase four-wire customization	Automatic pipe rack	have
Standard sizes		Belt diagonal	electric
Host size: length × width × height	4500mm × 1800mm × 1750mm	Belt tension adjustment	Automatic adjustment
Floor space: length × width	18m × 8m	Mainframe swing angle	automatic
Hub height	400mm	Automatic glue supply	Air-operated diaphragm pumps
Minimum wheelbase	750mm	Automatic lubrication of paper tape	automatic
Maximum wheelbase	950mm	Tension adjustment	Mechanical adjustment
Total mass	3200kg	Paper holder type	Overall paper holder
monitor rate	15 KW	Included accessories