Automatic Spiral Cardboard Paper Tube Making Machine Factory with PLC Controller and Servo Motor
The Automatic Spiral Cardboard Paper Tube Making Machine Factory is a state-of-the-art production facility specialized in manufacturing high-precision spiral-wound cardboard and paper tubes using advanced PLC (Programmable Logic Controller) and Servo Motor technology. This integrated system ensures seamless automation, superior product quality, and scalable production capacity to meet industrial demands.
1. PLC-Controlled Automation:
· Centralized programmable logic control (PLC) oversees the entire production process, from material feeding to tube formation and cutting.
· Real-time monitoring and parameter adjustments ensure consistent output and minimal human intervention.
2. Servo Motor Precision:
· High-torque servo motors drive the winding mechanism, delivering precise tension control and accurate spiral patterns.
· Enables production of tubes with uniform wall thickness, diameter, and length (adjustable from small cores to large pipes).
3. Multi-Functional Production Line:
· Capable of producing spiral cardboard tubes, paper cores, and corrugated pipes for diverse applications.
· Compatible with materials like kraft paper, corrugated cardboard, and composite boards.
4. High-Throughput Efficiency:
· Automated feeding, gluing, and cutting systems optimize production speed while reducing material waste.
· Modular design allows for expansion or customization based on output requirements.
5. User-Friendly Interface:
· Touchscreen HMI (Human-Machine Interface) simplifies operation, programing, and troubleshooting.
· Pre-set recipes for quick switching between tube specifications.
· Packaging Industry: Corrugated tubes for cable reels, film rolls, or heavy-duty packaging.
· Construction Sector: Durable pipes for scaffolding, ducting, or temporary structures.
· Agriculture: Irrigation pipes or storage tubes for bulk materials.
· Manufacturing: Core tubes for textiles, paper products, or industrial films.
· Unmatched Precision: Servo motors and PLC ensure ±0.1mm accuracy in tube dimensions.
· Cost-Efficiency: Reduced labor costs and material waste through automated processes.
· Scalability: Modular setup supports small-batch prototyping or mass production.
· Durability: Robust construction for continuous 24/7 operation in industrial environments.
· Dynamic Tension Control: Servo motors maintain optimal tension during winding to prevent material deformation.
· Intelligent Quality Checks: Integrated sensors detect defects (e.g., misalignment, glue inconsistencies) in real-time.
· Energy Efficiency: PLC optimizes power consumption during idle or low-demand phases.
This factory solution is ideal for industries requiring reliable, high-volume production of spiral cardboard tubes with strict quality standards. The combination of PLC and servo motor technology ensures unmatched efficiency, flexibility, and product consistency.
Technical Parameters | Control System | ||
Number of winding paper layers | 3-21 layers | PLC Controller | Delta Brand |
Maximum coil diameter | 200mm | HMI | Color touch screen |
Minimum coil diameter | 30mm | Program Version | HT/4.0 |
Maximum coil thickness | 12 mm | Frequency Converter | Shenzhen EasyDrive |
Minimum coil thickness | 1mm | Actuators (contactors, etc.) | China Chint Products |
Core mold fixing method | Flange tightening | Signal components (photoelectric switches, etc.) | Omron Products |
Winding head | Two head single belt | Pneumatic Components | Hengyi Products |
Cutting method | Single blade cutting | Angle adjustment motor | Cazenove |
Gluing method | Single/double-sided gluing | Synchronous control | X-axis servo screw |
Fixed length method | Encoder pulse fixed length | Synchronous tracking pipe cutting system | Servo synchronous tracking multi-knife cutting |
Number of operators | 1-2 people | ||
Hose reel speed | 3-30 m/min | Equipped with equipment | |
Input Power | 380V three-phase four-wire customization | Automatic pipe rack | have |
Standard sizes | Belt diagonal | electric | |
Host size: length × width × height | 4500mm × 1800mm × 1750mm | Belt tension adjustment | Automatic adjustment |
Floor space: length × width | 18m × 8m | Mainframe swing angle | automatic |
Hub height | 400mm | Automatic glue supply | Air-operated diaphragm pumps |
Minimum wheelbase | 750mm | Automatic lubrication of paper tape | automatic |
Maximum wheelbase | 950mm | Tension adjustment | Mechanical adjustment |
Total mass | 3200kg | Paper holder type | Overall paper holder |
monitor rate | 15 KW | Included accessories | |