Tissue Paper Jumbo Rolls Making Machine – Product Introduction**
Our Tissue Paper Jumbo Rolls Making Machine is a high-efficiency industrial solution designed for producing parent rolls (jumbo rolls) that serve as the essential raw material for converting into finished tissue products. Engineered with precision and reliability, this machine delivers exceptional performance for large-scale tissue paper manufacturing.
Key Performance Features
- **High-Speed Operation**: Capable of running at speeds up to 500–800 m/min (customizable), ensuring maximum daily output to meet high-volume demands.
- **Wide Working Widths**: Available in trim widths from 1.8m to 4.2m, allowing flexible production of jumbo rolls for various downstream converting lines.
- **Advanced Yankee Dryer System**: Equipped with a high-efficiency cast iron Yankee cylinder and hot air hood, achieving rapid moisture removal and superior paper smoothness.
- **Automatic Winding Control**: Servo-driven reel spool system ensures uniform tension and perfect roll structure, preventing telescoping or soft edges in jumbo rolls.
- **Energy-Saving Vacuum Section**: Optimized suction press rolls and vacuum boxes reduce power consumption by up to 20% compared to conventional designs.
Core Advantages
- **Superior Paper Quality**: Produces jumbo rolls with consistent basis weight (12–40 gsm), high bulk, and excellent softness – ideal for premium toilet paper, facial tissues, and napkins.
- **Low Maintenance Design**: Modular components (headbox, forming section, press section) allow quick access and reduced downtime; all parts are made from corrosion-resistant stainless steel.
- **Customizable Configurations**: Options include crescent former, twin-wire former, or suction breast roll to match different pulp types (virgin, recycled, or mixed fibers).
- **Intelligent Control System**: PLC-based HMI with remote diagnostics enables one-touch startup, real-time production monitoring, and automatic fault alerts – minimizing manual intervention.
- **Cost-Effective Operation**: Integrated heat recovery from hood exhaust and white water recirculation system lower steam and water consumption by 15–25%.
Application Range
- **Tissue Converting Plants**: Supplies jumbo rolls to rewinding lines that produce toilet paper, kitchen towels, and industrial wipes.
- **Hygiene Product Manufacturers**: Serves as a core production unit for facial tissue, handkerchiefs, and napkin base paper.
- **Recycled Paper Mills**: Ideal for converting deinked pulp into eco-friendly jumbo rolls for budget-friendly tissue products.
- **Export-Oriented Facilities**: Produces standardized jumbo rolls (diameter up to 2.5m, weight up to 3 tons) suitable for international shipping and downstream converters worldwide.
