Toilet paper machine is not a single device but a complete, integrated production line.
1. Unwinding & Splicing (Jumbo Roll Stand):
Giant rolls of tissue paper (1-2 meters wide, up to 3m in diameter) are loaded.
An automatic splicer ensures continuous flow by gluing the tail of a new reel to the running paper without stopping the machine.
2. Ply Bonding & Embossing:
For 2-ply or 3-ply toilet paper, separate paper layers are brought together.
They pass through an embossing roller that presses a pattern. This adds softness, bulk, and improves ply bonding.
A glue pattern may be applied between plies (nick-bonding).
3. Perforating:
A perforation knife scores the paper at precise intervals to define the sheet length.
4. Winding (The Core Process):
The paper is wound onto a cardboard core. Cores are fed from a separate core making machine or a hopper of pre-made cores.
This creates a continuous, long "log" of toilet paper (e.g., 1.8 meters long).
5. Log Saw (Cutting):
The long log is cut into individual consumer-sized rolls (e.g., 10-15cm long) by a high-speed multi-blade circular saw.
6. Wrapping & Packaging:
Single Roll Wrapper: Each roll is wrapped in plastic or paper film.
Multi-Pack Wrapper: Rolls are grouped (4, 6, 9, 12, etc.), bundled, and shrink-wrapped.
Case Packer: Multi-packs are automatically placed into shipping cartons, which are then sealed and palletized.
7.Frequently Asked Questions (FAQs)
Q1: Is this toilet paper production line a single machine or a complete set of equipment?
A1: It is a fully integrated automatic production line, not a single device. It consists of jumbo roll unwinding stand, splicing system, embossing & bonding unit, perforating device, winding machine, log saw cutting machine and automatic packaging machine, completing the whole process from raw materials to finished packaged products in one stop.Q2: Can the machine produce multi-layer toilet paper and adjust product softness?
A2: Yes. The equipment supports 1-ply, 2-ply and 3-ply toilet paper production. Equipped with an adjustable embossing system and optional nick-bonding technology, it can optimize paper bulkiness and softness. Different embossing patterns and bonding processes can be customized to produce soft, thick and high-quality toilet paper products.Q3: What are the advantages of the automatic splicing function?
A3: The automatic non-stop splicing system realizes seamless connection between old and new raw paper rolls. It avoids production shutdown caused by manual roll replacement, effectively improves production efficiency, reduces material waste and labor costs, and ensures continuous and stable mass production.Q4: Can the size and packaging specification of finished toilet paper rolls be customized?
A4: Fully customizable. The cutting length of finished rolls can be adjusted from 10cm to 15cm. For packaging, it supports single roll independent packaging, and combined packaging of 4, 6, 9, 12 rolls and other quantities. Automatic carton packaging and palletizing can also be matched according to customer needs.Q5: What core feeding methods does the equipment support?
A5: It supports two flexible feeding modes. One is to connect with an independent paper core making machine to realize fully automatic integrated production of core making and paper winding; the other is to use a hopper to feed pre-made paper cores, which is suitable for small and medium-sized factories with supporting core suppliers.Q6: Is the production line suitable for long-term 24-hour mass production?
A6: Yes. The whole line adopts industrial-grade heavy-duty configuration and intelligent automatic control system, with stable operation, low failure rate and long continuous working time. It is fully applicable to 24-hour uninterrupted mass production for large tissue factories, and also suitable for medium and small batch production for startup enterprises.
