
It's a compact, semi-automatic or fully automatic production line designed for lower output than industrial giants.
It's a complete converting line on a smaller scale.
Key Characteristics:
Input: Uses pre-produced Jumbo Rolls (large rolls of tissue paper) as the raw material.
Output: Produces finished, consumer-ready toilet paper rolls.
Scale: Suitable for production from a few hundred to several thousand rolls per day.
Space: Requires a modest workshop space.
A small line consists of several machines that perform sequential tasks:
Unwind Stand: Holds the large jumbo roll and allows for controlled unwinding. It often has a splicing unit to seamlessly join a new jumbo roll when one runs out, avoiding停机.
Embosser (Optional but common): Passes the paper between two engraved rollers to create patterns (like hearts or diamonds). This adds aesthetic value and can improve softness by crinkling the paper.
Perforator & Rewinder: This is the heart of the machine.
It folds the paper into 2-ply (or more) if using multiple jumbo rolls.
It creates the perforated lines between sheets.
It winds the paper onto long cardboard cores, creating a "log" of toilet paper.
Log Saw / Cutter: A high-speed circular saw that cuts the long "log" into individual toilet paper rolls of the correct consumer size.
Auto Packaging Machine (Optional for very small setups): Wraps the individual rolls in plastic film or bags them into multi-roll packs. In the smallest setups, this can be done manually.
Model | 1880mm ~2200mm |
Applicable Raw Paper | 2-3 plies 14~23g/㎡Wood pulp paper |
Finished product | Toilet rolls with core /without core |
Raw Paper Width | Max 2100mm |
Raw Paper Diameter | Max1300mm |
Finished Size | Φ60~130 mm |
Finished Core Diameter | Φ35mm-Φ50mm |
Raw Paper Core Diameter | 3”(76.2 mm) |
Perforation | Spiral perforating knife,Chain wheel positioning |
Production Speed | 200 m/min |
Power | 12kw |
Parameter Design | LCDTouch Screen |
Control | PLC |
Paper Feeding | 3 Unwinding stands,controlled by pneumatic |
Air Pressure | 0.5 Mps |
Power | 380V,50hz |