Toilet Paper Rolls Manufacturing Plant Cost

Core Production Process (Simplified)

1. Unwind: A jumbo roll is mounted and the paper is fed into the machine.

2. Emboss & Perforate: The paper is patterned and perforated into sheets.

3. Rewind: The paper is wound onto a cardboard tube, creating a long "log."

4. Cut: The log is cut into individual toilet rolls.

5. Package: Rolls are wrapped and packed for sale.

Essential Machinery for a Small Plant

For a small plant, a Semi-Automatic Production Line is the most common choice.

The Core Line Includes:

• Unwind Stand: Holds the jumbo roll.

• Embosser: Adds patterns for softness and aesthetics.

• Rewinding & Perforating Machine: The heart of the operation.

• Log Saw: Cuts the long log into individual rolls.

Additional Necessary Equipment:

• Core Making Machine (Optional but recommended): Allows you to make your own cardboard cores from paperboard, saving cost and ensuring supply.

• Plastic Sealing Machine: For manually wrapping the finished rolls in plastic.

• Forklift or Hydraulic Pallet Jack: For moving heavy jumbo rolls.